Is it an open system or sealed? If it's open, where's the feed/vent and what's the distance between the pump and header tank?
It's not an ideal set-up and if you upgrade the pump it'd probably need a bigger head of water to work properly, it could draw air and pump over being so close to the header tank.
Seal the system, balance it properly and a 15/60 should do it. If you don't want to seal it how about making it a combined feed/vent?
Have you checked it's not already pumping over? It may be partially blocked at the feed/vent connections. Try running a magnet over the pipes.
Actually, is there a problem with the system or do you just think a bigger pump may be required? If it's working properly just leave it.
How big?if you upgrade the pump it'd probably need a bigger head of water to work properly,
How far away would it need to be?it could draw air and pump over being so close to the header tank.
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