could it be you have 3 points one after the other to cause possible resistance and whilst any one on its own will be absorbed by the pin and connected wire just fine ... now iff they are all warming up a bit there is nothing to absorb the excess heat
Yes, obviously possible. However, when this happens the connection between conductor/wire and terminal is not usually 'loose' - so that just leaves the connections between the ends of the fuse and the clips/whatever they mate with.
Yes, I agree - but that "wearing out too quickly" could well be a reflection of less-than-deal contact between fuse and holder in a particular plug, couldn't it?
Possibly, and I was suggesting one mechanism for "wearing out". However, given that it seems to be only a proportion, maybe a small proportion, of plugs that do this, one might suspect that manufacturing imperfections might also be at least part of the equation - in other words, rather than 'wearing out', some plugs may be iffy from birth (particularly given that I very much doubt that each plug which comes off the production line is subjected to protracted high-current testing).
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