What is meant by half tempered? As you can probably tell I'm a student on my NVQ for Plumbing, I come to you guys because I get more help and retainable knowledge from you guys than I do some of the tutors.
Half-hard temper in yellow metals – brass copper etc. refers to the heat treatment during manufacture – in the case of copper tube the extruded tube is cooled then heated then cooled rapidly (annealing) to produce a finished product that is relatively tough but malleable enough to be bent using suitable formers such as springs or bending machines. – BS2871 Table X and Y Table X is for indoor use; plumbing, heating etc. Table Y is thicker wall and is for below ground use and high pressure installations. Just to really confuse things Table Y is also available in condition ‘O’ or soft with the same wall thickness but lower pressure rating; this is generally used for radiant heating panels where resistance to expansion stresses is important.
Hard drawn tube is not annealed and so cannot be bent without risk of cracking, it should not be used underground either because of the risk of damage during compaction. – BS 2871 Table Z
Soft, full temper or condition ‘O’ tube (double annealed) is very easily bent and is usually supplied in coils – mini and microbore BS2871 table W
All of these are made from phosphorous deoxidised copper (as opposed to arsenic deoxidised, which is generally not good for anything these days).
Indeed - just one small point: it doesn't matter how quickly you cool an "element" like copper (or aluminium) , (as opposed to an alloy like steel, brass...), it won't affect the hardness. Common misconception.
It DOES matter how hot it got and for how long. The metal has to recrystallize to get the stresses out, which were making it hard.
Lead is a bit special cos it recrystallizes well at room temperature, which is why you can bash it about and it doesn't "work harden" (much!).
ChrisR - Yes, thanks for that: the reason that commercially produced tube is quenched as opposed to being left to cool is that 'lengths' are stored in bundles and 'coils' are, well, coiled. So from the heat treatment plant the the stock would cool quickly on the ends of the lengths and the outside of the coils which induces distortion. Not many people want to buy wibbly-wobbly tube!
I had a long (mind numbingly long) discussion with a rep from Wednesbury Tube (I think) several years ago and found the metalurgy hour quite interesting - and Open University TV programmes recorded by mistake.
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