Thanks for the reply Tony, a blocked heat exchanger makes sense.
There's another thing though, the boiler fires up by itself and i dont think it should. Here's some background details:
Jaguar 23kw Combi boiler Installed Nov 2002
Water in the system looked murky when loosening the screw on the pump a little. The older of the two downstairs rads does not get hot at the top - possible crud in the system. Central heating seems to work fine - has been on for a couple of weeks on the timer.
The other problem:
The boiler fires ok when the domestic hot water comes on, and when DHW is turned off the burner stops. The issue is that randomly afterwards with the DHW still off, the boiler fires up for a couple of mins, then stops, then does it again a few times. I'm guessing this could be related to a sticky pin in the diverter valve, or would that mean that the burner would stay on way after DHW was turned off, until the DV pin finally clicked off the microswitch, rather than randomly coming on now and then afterwards? (The microswitch at the end of the DV worked fine when jumpered on the board).
I have on a couple of occasions had problems getting the boiler to fire after a thermostat reset, and it has shown up F2 (thermistor failure) and an F3 (Heat exchanger blockage) error.
A friend checked it over and suggested cleaning/flushing the system (£300) & changing the DV (£260). But i dont see how that would fix the overheat issue? He said there was a touch of water in the expansion tank too and that that wasn't good.
Am i being daft considering these fixes? Should i be looking at a whole new boiler? Or should i even consider the Valent £299/year cover with free part costs (unless they deem the boiler unfixable) ?
Thanks for all your help !