New garage workshop: insulation, electrics and other questions

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I'm nearing the end of my garage rebuild and need advice on various aspects as I'm largely clueless about them and have done a ton of research but in a loop of contradictory info.

For background, I had a 1930s detached garage that was damp and dangerous as the walls were bowing outwards, plus cracks were opening on both long walls due to the slope and lack of foundations. I've had it knocked down, but due to its location on our property it had to be rebuilt to the same size and shape or it would have needed full planning permission and a pre-application visit made it clear it would be a nightmare to get through.

The double-pitched roof was completed this week, and the builders only have some rendering to finish off and the doors to fit and we'll be left with a new garage to use. The inside is up to me to sort, and that's where i'm having problems making decisions. The garage is approx. 7.2m long and 2.7m wide (external), with walls made of single skin block. It is divided into 2 sections internally:
One is approx 1.8m x 2.5m (internal), with a single door into the garden and no window. East wall is a party wall with neighbour's garage and has a pier to support the roof ridge beam. Consumer unit is also on this wall, which we had fitted 3 or 4 years ago. This will be my wife's section, used for gardening tools, washing supplies, kids toys etc.
The other is approx. 5m x 2.5m (internal), with a door into the garden and another door into the lane, the latter being a 1100 width door to get my motorbike in and out. There's no up and over door, but there's a 1.5 x 0.9 window on the garden-side wall. Internally there are piers next to each door, and another on the end wall to support the ridge. Slab is new, with a new DPC underneath. This is nominally my area, and when we contracted the builders the plan was just for it to be for my bike and general garage storage/small working area for a vice/airbrush etc., so we didn't consider insulating it.

Since the build started, my wife decided she'd quite like my 3D printers to be moved from the dining room into the garage, which is fair enough, but they are quite cold/draft sensitive so having bare block walls and no insulation feels like it's going to be completely unsuitable. I've also realised that if my printers are going into the garage, I'll be spending a lot of time out there too, and so might as well invest in kitting it out a bit into a small workshop for general DIY work, bike maintenance, model painting etc.

I've been looking at how to insulate it and due to the piers I had decided to build insulated frames so in cross-section would be "external blocks, 50mm airgap, 50mm insulation, vapour barrier, 18mm OSB". However, I've since read various threads on this forum and others which suggests this plan might not be the best as I'm not sure the new roof has much ventilation. It has ridge tiles for air to leave, but no soffits under the eaves for air to get in, just slate against felt on the fascia board edge. In this configuration, would air gaps behind insulation be pointless or even damaging with no air flow to remove moist air? The door is also going to be opened twice a day most days, and will have a dripping wet bike parked in it if it's been raining coming home from work.

So, question 1: what's the best way to insulate and maintain as dry an interior as possible this with the limited roof ventilation, or am I fighting a losing battle while the bike is inside?

The next area i'm unsure on is the external finish. It's being rendered with sand and cement, and i'd planned to paint it to match the house, but we do get a fair bit of graffiti around here and it would **** me off after spending a load of money on paint if someone tagged it. I'm now looking at using a breathable waterproofer for the render, like SmartSeal Brick Sealer, or Climashield, as they sell themselves as being anti-graffiti too.

Question 2 is therefore: does this sound reasonable for the external walls to give the best solution for keeping the inside warm and dry, whilst shrugging off spray paint?

The next area is the DPC, as it is not 150mm above ground height. We're still working on how best to sort it, but if we can squeeze 80mm height then we'll have done well. With that in mind, the plan is currently to have a french drain installed externally along the wall to try and reduce the opportunity for water to pool and soak into the wall at that point. I'm also intending to paint Black Jack on the internal wall/floor corner to a minimum of 150mm on both surfaces, as i thought this would double-up in function as i could then sit insulation/wooden frame on it.

Question 3: do these sound like reasonable mitigations to keep the floor dry?

The final area I'd love some input on is power. We have a consumer unit fitted, but it's single phase and I can't afford to have 3 phase fitted. I'd like to be able to install various tools in the future, and don't want to be limited if possible.

Final question: Is there anything else I could do to maximise the tools I could use in the garage (16 amp circuit maybe?), or should I just get used to only looking at single phase tools or fitting invertors/convertors?

As you can see, there's a ton of things going on that I really am struggling to make decisions on, so I'd appreciate any input on these aspects, plus anything else people can suggest that I probably haven't considered.
 
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On question 1 I got in touch with Celotex to see what they'd recommend for the insulation, and their recommendation was to not bother insulating it at all, as it's unheated and therefore pointless. However, i'd not considered heating in much detail yet and thinking on it feel that this would make it unusable as a workshop in winter. If I was to add a small oil filled radiator to keep the temp workable, what impact would that have on insulation needs?

On question 2 I've ordered some SmartSeal brick sealer as a breathable, waterproof treatment for the render.

Question 3 I have the blackjack so will use it even with no more concern regarding a timber frame sitting on the concrete floor.

Question 4 I still have no idea on how best to future-proof the garage a bit.
 
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On question 1 I got in touch with Celotex to see what they'd recommend for the insulation, and their recommendation was to not bother insulating it at all, as it's unheated and therefore pointless. However, i'd not considered heating in much detail yet and thinking on it feel that this would make it unusable as a workshop in winter. If I was to add a small oil filled radiator to keep the temp workable, what impact would that have on insulation needs?

On question 2 I've ordered some SmartSeal brick sealer as a breathable, waterproof treatment for the render.

Question 3 I have the blackjack so will use it even with no more concern regarding a timber frame sitting on the concrete floor.

Question 4 I still have no idea on how best to future-proof the garage a bit.
Don't go near s/c render. Use a polymer render such as monocouche render system or similar.

So basically your garage is becoming a heated extension. Insulate the floor, walls and roof with as much thickness as you can. Add vents to the roof. You may need additional vertical DPM depending on robustness of external finishes.
 
Don't go near s/c render. Use a polymer render such as monocouche render system or similar.

So basically your garage is becoming a heated extension. Insulate the floor, walls and roof with as much thickness as you can. Add vents to the roof. You may need additional vertical DPM depending on robustness of external finishes.
The render is finished as of last friday.

There's not much room for floor insulation, although I won't know for sure until the doors have been fitted. I'll be surprised if there's >10mm though, so I was intending to just put down rubber mats and not much else. Walls and roof i'm looking at 80-100mm PIR, with OSB on the walls too. I think the roof ridge is ventilated all the way along but I need to double check.
 
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Confirmed with the roofer that the ridge is ventilated and the felt is breathable, so he said to leave a 50mm air gap if I fit roof insulation. Rafters are 150mm deep so can fit a full 100mm if wanted.
 
Confirmed with the roofer that the ridge is ventilated and the felt is breathable, so he said to leave a 50mm air gap if I fit roof insulation. Rafters are 150mm deep so can fit a full 100mm if wanted.
100mm between is good. Plus 50mm across the rafters (underside) is better.
 
The doors finally went in today. Had a bit of a nightmare as the builder refused to fit them as they are steel, even though he'd been told I was ordering steel security doors. Took a while to find someone who was willing to fit doors he hadn't personally supplied, but all sorted now. Only issue is the builder left the apertures too small, he built with 850 openings for 845 doors, so by the time you factor in ~3mm for the beads, few more mm for blocks not quite aligned or mortar sticking out etc and the clearance disappeared. He'd also messed up one door vertically, as we'd already had to remove the sill from the design to ensure enough room for the door without having to dig out the floor a bit but nope, fitter had to remove 10mm or so from the concrete slab to get the door in. Ultimately happy that they all went in, but the unexpected works meant the render took a bit of a kicking and has popped off the beads in a few places and some corners have lost a square inch or two of render. Hopefully the builder can touch it all back in when he comes to finish off the snagging.

Now that's sorted, I'm keen to press on with the inside of the garage asap. First step is to vacuum out the space and then paint blackjack around the bottom of the walls and a section of floor (one block high, 100mm out on the floor) as while there is a new DPM fitted it's only at floor height (both internal and external) so i wanted to add some extra protection.

After that the next job is to fit the insulation. I'm going to be using 100mm ish PIR, stuck directly to the bare blockwork using Soudal panel adhesive spray foam, then topped with 18mm t&g OSB3. The roof will use friction fit PIR or fibreglass/mineral wool between the rafters, while the floor doesn't have room for any insulation so will be 10mm or so of rubber.

I'm thinking that starting with the roof and working down is the way to go, does that seem sensible or is there a better way?

When I do the walls, can i sit the PIR directly on the blackjack?

What's the best way to attach the OSB to the insulation, do I need to drill right through and fix into the blockwork?
 
I've had it knocked down, but due to its location on our property it had to be rebuilt to the same size and shape or it would have needed full planning permission

I'm sure you didn't actually knock it down - just repaired it with new walls and roof (like triggers broom) ;). Be careful - once something is knocked down, it no longer exists. Any new building requires exactly the same PP as it would if it was built on virgin ground.
 
I'm sure you didn't actually knock it down - just repaired it with new walls and roof (like triggers broom) ;). Be careful - once something is knocked down, it no longer exists. Any new building requires exactly the same PP as it would if it was built on virgin ground.
My engineer suggested this scenario could cause problems so when we had the pre-planning visit I asked about this and was told by the planner that my council don't do that. Knock down and rebuild is not considered a new build here, so the new garage could be of the same dimensions as the old one even though it doesn't abide by current rules and wouldn't be allowed if it were new.
 

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