High.Rise:
As promised, here is an explanation of how drying oils form films, and how alkyds are made from drying oils:
I had the part on drying oils saved from a post I did on another site, and just added the part about what alkyds are.
Here's what people need to know about auto-oxidation, which is the process by which all oil based coatings transform from a liquid into a solid film over the substrate:
First off, ALL plant oils and animal fats are "triglycerides", which simply means that the oil or fat molecule consists of three hydrocarbon chains connected to a glycerine molecule. We call those hydrocarbon chains "fatty acids" or "lipids".
In most vegetable oils, the hydrocarbon chains we're talking about will be
anywhere from 14 to 22 carbon atoms long.
Now, normally these hydrocarbon chains are said to be "saturated" because each carbon atom is bonded to the two carbon atoms on either side of it and TWO hydrogen atoms, like this:
-HCH-HCH-HCH-HCH-HCH-HCH-HCH-HCH-
...where the hydrogen atoms can be thought of as being located above and below the carbon atoms they are bonded to.
Now, with vegetable oils, it's common to have something called "unsaturated sites" in the fatty acids. An unsaturated site occurs where a double bond exists between adjacent carbon atoms, so that each of those two carbon atoms only has one hydrogen bonded to it, like this:
-HCH-HCH-HC=CH-HC=CH-HCH-HCH-HC=CH-HCH-HCH-
in the above hydrocarbon chain, there are three unsaturated sites.
A strange thing happens when there are two unsaturated sites in close proximity, and an oxygen molecule from the air comes between them. What happens is that the oxygen molecule breaks up into two oxygen atoms, and each atom bonds with one of the carbon atoms in each unsaturated site. The result is that the oxygen molecule ceases to exist, and instead you get two "C-O-C" crosslinks created between those two nearby unsaturated sites.
The spontaneous formation of crosslinks between unsaturated sites in close proximity is called "auto-oxidation". Obviously, the more unsaturated sites there are in the fatty acids of any particular kind of vegetable oil, the more of them are going to be in close proximity to one another, and the more times auto-oxidation will occur to connect unsaturated sites on the same and neighboring oil molecules. The more crosslinking that occurs, the lower the freedom of each oil molecule to move independantly of it's neighbors, and the more the oil becomes a solid as opposed to a liquid.
Not all vegetable oils have the same number of those unsaturated sites in their fatty acids. Most vegetable oils, like coconut oil and palm oil, have very few unsaturated sites in their fatty acids, and those oils will never transform into a solid no matter how long they are exposed to air. Other oils, like soy bean oil, have more unsaturated sites, but not enough to actually transform into a solid. We call such oils "semi-drying" oils because they transform into something, but not a solid. They transform into a useless mess.
But, some vegetable oils have a lot of those unsaturated sites in their fatty acids, and those are the oils useful in making coatings.
Go to this web site:
http://www.seatons-uk.co.uk/home.aspx?d=content&s=62&r=109&p=451
and click on the link "View typical fatty acid profiles".
The table you see gives typical percentages of different types of fatty acids in some drying oils (linseed, Tung, fish oil, Castor oil, and Safflower Oil) and some semi-drying oils (Rapeseed, soy bean and sunflower oil).
After the type of fatty acid, there will be something like C20:2
The "20" means there are 20 carbon atoms in the hydrocarbon chain.
The "2" means there are 2 unsaturated sites in that hydrocarbon chain.
Now, the more unsaturated sites there are in the oil, the more crosslinks will form inside it, and the harder that oil will dry when exposed to air.
From the chart, Tung oil molecules will typically be about 80 percent Eleosteric fatty acids, and those have 3 unsaturated sites each. The large number of unsaturated sites in Tung oil means that it dries to a harder film than any other oil, and a harder coating is generally a more protective coating.
Linseed oil has nearly as many unsaturated sites, but it contains between 50 and 60 percent linolenic fatty acids, and those are associated with the yellow discoloration in oil based coatings as they age. Because of the high linolenic fatty acid content in linseed oil, it yellows more than any other oil with age.
Fish oils are collected from sardines and herring.
There are other oils that dry to a solid through that auto-oxidation process, like walnut and poppyseed oil, but they are too expensive to be used for house paints. Such oils are used to make oil based paints for artists and can be purchased in art supply stores.
Soy bean oil (and rape seed and sunflower seed oils) are semi-drying. They are included on the list because these oils are both cheap and abundant. As a result, these are the oils that are "modified" and used to make alkyd and polyurethane resins for oil based paints and "varnishes".
What's an alkyd resin:
An alkyd resin is best thought of as a "clump" of fatty acids held together with synthetic glue.
Recall that a vegetable oil is a triglyceride which means that it consists of
three fatty acids all connected at one end to a glycerine molecule?
Well, to make an alkyd resin, they start by removing the fatty acids from that glycerine molecule in an inexpensive and abundant oil like soy bean oil.
Then, they use chemical means to increase the number of unsaturated sites in those soy bean oil fatty acids. So, instead of the soy bean oil containing 50 to 56 percent linoleic fatty acids with two unsaturated sites in an 18 carbon atom long chain, you might have 6 or 7 unsaturated sites in that linoleic fatty acid now. Think of this as "fatty acids on steroids".
Next, they mix those fatty acids on steroids with glycerine and something called phthalic anhydride, so that you have a "clump" of maybe 5 to 20 fatty acids on steroids held together with synthetic glue made up of phthalic anhydride and glycerine.
Now, an "acid" is anything that has a reactive hydrogen atom on it. Phthalic anhydride is called a di-basic acid because it has two reactive
hydrogen atoms on it.
And "alcohol" is anything with a hydroxyl group (-OH) bonded to a carbon atom, and a "polyol" has more than one such occurance. Glycerine, for example has three such hydroxyl groups bonded to carbon atoms.
A "condensation reaction" is where something with a reactive hydrogen atom reacts with something else with a hydroxyl (-OH) group, and the two somethings are joined together, and a H2O molecule floats away.
Technically, an alkyd is made by the condensation reaction of a dibasic acid and a polyol. You can use different kinds of dibasic acids and polyols to make alkyds, but the most commonly used dibasic acid is phthalic anhydride and the most commonly used polyol is glycerine.
Take a look at the blue image on this web page:
http://web.umr.edu/~wlf/CHEM381/chap33.html#glyphthal
(The first company to make alkyd resins was General Electric, and they called them "Glyphthal resins".)
In that blue image, the three carbon atoms lined up at the crossroads of
everything are meant to represent a glycerine molecule. The funny looking crab-like chemicals on either side are phthalic anhydride molecules, and the thing written as (CH2)n is meant to represent the fatty acid with the unsaturated sites in it.
Figure 1 in the following PDF file shows the structure of a typical alkyd resin.
The squiggly lines are meant to be the fatty acids: (note that this article is about using alkyd resins to make printing inks rather than paints, but an alkyd resin is an alkyd resin).
http://www.piranet.com/admin/_private/TechnicalArticles/00013q.pdf
The first chapter of this thesis (PhD thesis, I think) basically discusses what we've talked about so far:
http://alexandria.tue.nl/extra2/200510790.pdf
(It's a 183 page PDF file, so it takes a while to load!)
To make a polyurethane resin, you just add toluene di-isocyanates when making the alkyd resin.
It's late, I'm tired and there's a real good show on tonight about nutrinos
called "The Ghost Particle" that I want to watch.
I'll post more about alkyd and alkyd based polyurethane resins if anyone wants. (I suspect no one really wants.)
But, the thing to understand about alkyds and polyurethane resins is that they ALL form films by that same auto-oxidation reaction between unsaturated sites within the fatty acids used to make the alkyd and polyurethane resins. Consequently, you can paint a Tung oil over a polyurethane within 24 hours of painting the polyurethane on, and Oxygen crosslinks will form between the two coatings, bonding them chemically together.