hi, I've got attach thick metal brackets to metal fence posts. The post holes have pilot holes already , but I have to use self tapping screws. Is there is a special type of self tapping screw I should use for metal ?
The thicker and harder it is, the narrower the screws have to be. They can easily cut a big hole through thin sheet aluminium, which is soft, so they can carve through it, but with difficulty through steel, especially if it is thick, so you use a smaller screw size.
For what you are describing, I think you would have more luck with small nuts and bolts. Galvanised will do, but stainless if you hope ever to undo them again.
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