by the sounds of it your installer is having you on with regards to getting a bigger boiler you don't need a bigger boiler , you need to do some work to help diagnose your boiler .
Agas: This is a late reply, after rather a long wait for an engineer to come. However, there is rather a long history to the problem we have been having (hot tap delivering only tepid water, with a Vaillant EcoTECH Plus 824). I am posting this reply, after the problem has been cured,
for the sake of anyone else that may be being driven mad by the same problem. The first thing to relate is that, nearly four years ago, an installing engineer fitted the boiler, also a Fernox magnetic filter. He said that cleaning it could be left until he came to do a service, in 12 months. Shortly after this, however, he went out of business, and we did not have a service for two years. All that time, the goo would have been building up on the Fernox magnet, but, trusting what the engineer had said, it did not worry me. Meanwhile, the hot water was OK, and I forgot about it. Then, after three years' use, a relative told me that he knew how to clean a Fernox (he has one), and he showed me how to do it (which the engineer did not). He said that it ought to be cleaned every month. So, I started to clean the Fernox every three months (thinking that, if the engineer had said it would be OK for twelve months, a three month period would be ample attention). Then, at three years' boiler use, I had a fresh engineer in, to do a service. He also said that it would be OK to leave the Fernox for 12 months, until his next service, and, since I had cleaned it only two months ago, and told him this, he did not clean it himself.
After this, when the next winter (Jan 2016 onwards) arrived, we found out that the water was nowhere near hot. I kept tinkering with the settings, thinking that perhaps the DHW setting was too low or something, and meanwhile, searching for answers on the Web. In May this year, I called in a different engineer, to give me an opinion about the cause of the lukewarm water. This is the one that tried to sell me a more powerful boiler, and that said the 824 was not adequate. He said he would reduce the flow (which he did, which made the DHW temperature
a bit better, but the flow was pathetically weak). Being a bit more aware now, from my researches on the Web, I pressed him to find out whether the diverter valve was defective, and he promised to come a week later and do that. He never did come, but instead, he phoned me with a price for a new, more powerful boiler. Since I did not trust him, or what he had told me, I then asked yet another engineer to look at the boiler. This man came in July (2016). He took out different parts to investigate, including the heat exchanger. He said that this had muck caked on it, and that this was the cause of the water being only tepid. After sloshing water around in the heat exchanger, he said that this needed to be replaced, as it would not clean up, and that he would come back in three days, to fit a new one. He also told me that, because the Fernox filter had been left for the two years before any flushing, then cleaned only every three months after that, the sludge had got into the system, and had built up on the heat exchanger. When he left, the water was still only lukewarm (which he knew about, of course). However, while running this tepid water, it suddenly failed altogether, and ran stone cold. Naturally, I went to the boiler. On the display was an alert, which said something like this: Safety switch-off (etc.). So, I pressed the reset button, went inside to test the water again, and, suddenly, it started flowing very hot indeed! Also, the flow rate was excellent. Since then, it has consistently produced really hot water — so much so that it has needed to be reduced to 52º. I rang the engineer, who told me that all the pressure that he had applied had broken up the film of muck on the heat exchanger, and it had fallen off. Further, he said that this muck (and much more, from the neglected flushing of the Fernox filter) was still in the system, and that this needed to have a power-flush. I agreed to this, and this will be done very soon.
To conclude: the Vaillant EcoTECH Plus 824 is not inadequate at all — it is a darned good boiler, and I now have no regrets about having it installed. I hope this long-winded history proves useful to some other innocent, who, because of ignorance, may be in danger of being ripped off. From now on, the Fernox will be cleaned every month!