thanks gasguru, this is what I was fearing. Should have run once a week like you said, but every year its been ok until now. I'm almost inclined to put a new boiler in. Theres a leak behind the pump that drains the boiler over 24 hours as well. Fans ok, we've wired it direct to mains and it runs. Pump runs as well. The overheat button which I'm asuming is red and fixed to the copper pipe seems stuck out to me. But its solid and no way will push in.