What a day.... I again put a non-return valve on the cold feed to the cylinder, and next thing like before the expansion started running into the storage tank.
Originally I thought the coil was burst and the hot water entering the tank was coming from this. But I subsequently turned off the combi boiler for quite a while (no small header tank of course) and let everything go cold.
I turned off the valve on the return to the coil and then switched on the boiler. I waited to see if the top of the coil would heat. But it didn't, which scuppered my idea that there was central heating water managing to flow through the coil....via a split in the coil
I checked again in the loft, and lo and behold the expansion was still runnning - this time with cold water, as it should have - if the coil was off and therefore unable to heat the domestic hot water.
I have taken on board the idea that mixer showers (we have three) might be the problem, what with a mains cold feed and a domestic hot water feed, eg the main might be running throught the mixer into the hot.
I don't know how to check this properly. But I put my ear to each mixer to see if I could hear running water when they were not in use, and I heard or felt nothing.
By this time I was scatching my head big time.
And I am now - assuming the mixers are OK - at a total loss.
But can I say this, the storage tank in the loft has a capacity of 220litres, while the cylinder has a capacity of 240 odd litres - this can't be right surely. There is a 24 foot drop from the storage tank in the loft to the base of the cylinder
Another thing I noticed - if I havent mentioned it before, the expansion kicks off in 28 mm before reducing to 22mm halfway up to the tank. The cold feed is 22mm at the tank and goes up to 28 mm halway to the cylinder.
Any clues ..... please!