I thought I'd sent the following reply earlier but it was still sitting here:
If the unit is wired according to that diagram I see nothing that can give the symptoms you describe other than component failure and the only component I can envisage doing that is the thermostat. I imagine it may be shorting to the metal case when it operates. It's a bit tricky from the photo but are you able to verify it is all correct?
Seeing the way the thermostat is mounted on the heat exchanger it could have easily been overheated during manufacture.
The way the system works in heating mode is is different to how many expect; when the heat exchanger reaches temperature the thermostat kicks in and runs the fan to circulate warm air.
The next test to do is run the heating up to temperature with the switch set to summer so the fan runs and see what happens when it reahces temperature NO DON'T...Just noticed it's wired wrong and thank you for the annotation! I'll have another look and get back
Thank you again for your Brilliant annotation and Adam (now that I've checked more of the thread). What has happenned is the connectors on the supply cable are on the wrong terminals, the whole of
Supply Blue + Stat Blue (b) needs to be exchanged with Supply Brown (d)
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