sorry for the ignorence what is the FCU?
Fused connection unit. You may not have one.
sorry for the ignorence what is the FCU?
If we disregard other posts and picture then we have no information about which wire does which function.dis-regarding any other post or pictures. what colour wires go to what number on this diagram in this post here.
If we disregard other posts and picture then we have no information about which wire does which function.
To give accurate advice requires knowing how the old thermostat was connected and ( to be 100% certain) what type the old thermostat is.
OK
Suggest that you terminate the three wires and earth in an insulated terminal block for safety.
Set the heating controller for heating ON.
First test between the earth and the three wires. You should see 230v (ish) on one of the wires - probably the brown
That will be your live in.
Then test between the live and the other two wires. One of those should show 230v - probably the grey with a blue sleeve. That will be your neutral.
The other wire - black with a brown sleeve. will be the call for heat.
Turn the power off. Connect the brown to the black/brown and turn the power back on. That should start the boiler.
If it works then connect the new stat up as below.
Live to 1
Neutral to 2
Call for heat to 3
If it doesnt start, then you have either scrogged the programmer, or the boiler control board.
Agreed I thought the same, however, given expertise but lack of equipment, I'd probably connect a light bulb or something of a moderate wattage to those terminals instead of the voltmeter and see how it glows. Bright is neutral, dim is switched live.Don't you think the call for heat wire will also show mains voltage through the lowish impedance of the boiler?
Your wiring in the first photo appears correct, the fact that swapping 2 and 3 trips the power proves this, however, the programmer and or thermostat may now be damaged. (combi boilers with designated room stat terminals would have had their main PCB destroyed if you had done that, a very expensive mistake)
Leave the wiring as it is, switch the programmer to heating only and carefully check for:
240V AC between brown and earth
240V AC between brown and grey
0V AC between black and earth when thermostat turned down, 240V present when the thermostat is turned up.
If the above checks out go to where the 3 port valve is wired in. With the room stat turned up there should be 240V AC measured between the valves white and blue wires, if there is, the valve should move fully open and the boiler and pump should start, if there is 240V and the valve has not moved, the valve motor has failed, or is jammed.
If the motor moves to the mid position only and the boiler/pump doesn't start, the hot water off signal is not getting to the grey wire on the valve, or the valve is faulty.
If there is no 240V here there is either a loose connection or wiring error somewhere between.
Has this heating system worked properly before?
The plumber suggested you replace the stat rather than them because they couldn't find the real fault.
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