It has now bee replaced with a belt sharpener, if I'm not super cautious it is easy to blue bits of the chisel. we only seem to have a 120grit belt. would a 60g belt help keep the temperature down when removing a lot of metal (and then just use the 120g for the last bit)
I'm the other way round - I bought myself a Sorby ProEdge about 5 years back to replace a Tormek T-series, which I found too slow for sharpening any quantities of chisels or plane irons, especially when badly nicked chisels or irons needed to be dealt with
Personally, I grind out nicks on 60 grit belt (always single bevel), then switch to a 120 belt and finally to a 240 belt ALL ON THE PRIMARY BEVEL before I grind the secondary (micro) bevel on the 240 grit. This is about 1mm when I start, but gets honed bigger over time. I only ever go back to 60 grit if a tool edge has hit an inclusion and been chipped - the rest of the time I start on either 120 or even 240 grits to do just a touch up. To help keep the blades square to the belt I use the PESQ square grinding jig (about £20) which saves a lot of time:
My question still remains, when forming the whole 25 degree bevel - would 60g generate more heat than 120g ?
No. (Sorry, those of you who think this, but you are plain wrong about finer grit = cooler, it'd the other way round) The lower the grit number (i.e. the more coarse the grit) the larger the grit particles and the faster the belt will cut. The higher the grit number, the smaller the grit particles and the slower the belt will cut. So a 120 grit belt will cut at maybe half (or less) the speed of a 60 grit belt (or will take twice as long to remove the same amount of metal) - and
the longer the TIME your tool is in contact with the belt the more friction heat it will generate and the more likely it is to blue. I'd therefore recommend doing the majority of your sharpening on a 60 grit, with only a minimum of contact time required with the higher grits to polish out the edge. BTW I have yet to blue chisels on the ProEdge, but the I have found that the blue zirconium 60 grit belt seems to run a little cooler/cuts faster than the alox 60 grit belts.
@Munroast I'll look you out a 60 grit alox belt and send you one if you PM me an address and you can try it for yourself
I dip my chisels into water frequently but of course you have to reposition the thing every time.
Not if you are using a ProEdge with the PESQ on a ProEdge, you don't. The chisel will be presented to the belt at right angles and the correct (consistent) grinding angle every time.
Get some waterproof sanding belts!!
Doesn't need a vast amount of water to make a difference.
That simply won't work on a ProEdge - the belt runs way to fast and will potentially spray water everywhere as well as any getting inside the motor or electrics will screw it. The ProEdge is a dry grinding system with an accurate guide - used with the correct abrasive no messing about with water, other than the occasional dip of the tool into a jam jar full of water which is all that is necessary
Please Note: The above is NOT theory, it is based on reasonable use of the ProEdge over about 5 years (it gets pulled out once a week, and maybe every 4 to 6 weeks I'll have a big session where I regrind 15 to 20 chisels and/or plane irons) - for the ten or so years before that I had a Tormek T-series and before that a Makita horizontal wetstone grinder - so I think that I have a reasonable working knowledge of the differences between the different grinding systems. In addition to the ProEdge I nowadays also have an industrial 8in double ended grinder which is often used for freehand grinding of wrecking bars, pry bars, cat's paws, etc as and when required - and that really can burn tools super fast if you don't take care
What I work with: For work the chisels I use most of the time are Stanley Fat Max through tang bevel edge firmer chisels - these are perhaps a tad soft, but hone easily enough on a diamond plate when I'm out on site (very necessary for site work, I'd say). The big plus about them is that they will take a pounding by a steel hammer without the handles chipping or breaking. In addition I also have a set of Bahco 422 bevel edge firmer chisels - these have harder but more brittle steel than the Fat Maxes but their all plastic handles must be struck (when necessary) with either a wooden mallet or a plastic (Thor) hammer, lest they chip. For site use cheapies sometimes have their place (to hold doors open or as scrapers, mostly), but not for chopping mortises, hinge recesses, ironmongery pockets, etc IMHO
For bench use I do have a set of Ashley Iles mk.2 cabinetmaker's bevel edge chisels which are lovely tools but far too bloody good to take on site!
In addition have a (mottley) selection of mortise chisels, sash mortise chisels, registered mortise chisels, paring chisels, scribing gouges, etc - mostly old, but not all, which get used
"as and when".
But everything gets fettled on the ProEdge