http://www.eponthenet.net/article/48882/Fired-up-over-consumer-units.aspx
Which suggest to me that there safe plastic consumer units are possible. I do wonder what will happen if the incoming Live ( fused 100 Amps ) and 25 mm² comes loose inside the consumer unit and touches the inside of the metal case which is probably earthed by a 10 mm² earth cable to the Neutral at the cut out. Would the 100 Amp fuse open before the 10 mm ² became hot enough to cause a fire outside the consumer unit. ?
All five plastic consumer unit enclosures were subjected to a needle flame test in accordance with the EN 60695-11-5:2005 standard. The needle flame was introduced into the consumer unit via a small opening to enable access to the main neutral connection at the neutral connection bar.
One of the consumer units with a flame retardant did not ignite and the flame was applied at four additional areas, again without ignition. The second consumer unit with a flame retardant ignited and once the needle flame was removed, the flame self-extinguished within eight seconds.
The remaining three consumer unit ignition tests resulted in fires that spread from the initial needle flame to involve the entire plastic enclosure. The shortest time from needle flame application to the ignition of the plastic was eight seconds. Two of the ignition tests had to be halted after four minutes as the smoke being produced by the fire began to overwhelm the dedicated extraction system of the test facility (figure 3)
Which suggest to me that there safe plastic consumer units are possible. I do wonder what will happen if the incoming Live ( fused 100 Amps ) and 25 mm² comes loose inside the consumer unit and touches the inside of the metal case which is probably earthed by a 10 mm² earth cable to the Neutral at the cut out. Would the 100 Amp fuse open before the 10 mm ² became hot enough to cause a fire outside the consumer unit. ?