Thought I'd give you an update...
I got the pump out from under the boiler - it wasn't easy because the pump has to be angled to get through the tiny gap - furthermore the pipes to the pump are very short so there's very little 'give' in the pipes to wiggle the pump out. Oh and theres some nice sharp edges of metal under there which are designed to shred your hands.
Anyway powered up the pump out of the boiler and it spun okay so I decided to reinstall it.
With the system drained the system pressure gauge still indicated around 0.7 bar. Dodgy gauge - I doubt the system was properly pressurised previously...probably the cause of the thermal cutout.
There was also no expansion vessel pressure at all - pressing the valve pip didn't release any air. I pumped this up to 10 bar and refilled the system to about 1.5 bar (that's what the gauge said but it's knacked). Bled air out from the heat exchanger pipe and started it up. It cut out once and after bleeding some more air ran fine.
Fingers crossed it stays working!
I got the pump out from under the boiler - it wasn't easy because the pump has to be angled to get through the tiny gap - furthermore the pipes to the pump are very short so there's very little 'give' in the pipes to wiggle the pump out. Oh and theres some nice sharp edges of metal under there which are designed to shred your hands.
Anyway powered up the pump out of the boiler and it spun okay so I decided to reinstall it.
With the system drained the system pressure gauge still indicated around 0.7 bar. Dodgy gauge - I doubt the system was properly pressurised previously...probably the cause of the thermal cutout.
There was also no expansion vessel pressure at all - pressing the valve pip didn't release any air. I pumped this up to 10 bar and refilled the system to about 1.5 bar (that's what the gauge said but it's knacked). Bled air out from the heat exchanger pipe and started it up. It cut out once and after bleeding some more air ran fine.
Fingers crossed it stays working!