Don't like the sound of that do away with open vent, boiler stat fails water trying to go two ways in same pipe, also big problems when ever refilling system once coldfeed is under water in f&e.
Converting to a combined feed and vent will normally solve any problems.
You could do this within your room will be OK but do use 15 mm for the feed.
Tony
.Did you bale out the F&E cistern before you initially drained down, otherwise allsorts of muck could be in the system
The H pattern you have is a perfectly acceptable setup...I suggest you cut out the vent tee section and check this is clear. Also check the vent pipework is clear. Does the vent pipe rise vertically and then bend over the cistern, perhaps it runs up to the roof and then dips lower before looping over the cistern. This would allow water to act as a trap and inhibit proper venting. An image of the F&E pipework in the roof would be useful including the inside of the vessel showing float level etc.
Have you also checked the gland nut on the pump inlet valve is tight. Did you use PTFE tape or copperease grease on the pump union threads to ensure the fitting is sufficiently tight. Sometimes air can be drawn in through valve stems etc.
Change to combined feed & vent as agile suggests if you like although i don't agree, but please read posts again because he isn't suggesting that you do away with open vent
I would be surpirised if going for a combined feed and vent makes any difference. Are you sure the vent pipe rises vertically all the way? It looks from your images that this is old pipework - ie painted, have you confirmed there is no blockage/partial blockage in the pipe.
Combined feed and vent don't always vent particularly well especially when initally filling. You could though cap off the vent pipe just above the tee, then tee in a new vent pipe near the feed outlet of the cistern.
How high was the water level set in the F&E vessel, it is often set too high (the float arm is not bent down) resulting in serious corrocion as water is expelled through the overflow when the system expands in volume.
Sticking mains pressure water through a pipe is NOT the same as checking the pipe is clear...use a lenght of hose pushed through. Mains water could easily pass through a 5 mm squared hole, a lot different than 300 mm cross section of a 22mm pipe.
Forget the jam jar test...not really telling you much. An initial small surge is normal. As the pump starts it will have a tendency to pull down water via the F&E feed and expansion pipes especially if there is air trapped in the system. The positive pressure from the pump outlet will compress the air initially before circulating the water.
Ideally the water level should be perhaps 50mm above the feed outlet allowing plenty of expansion capacity.
You could stick a vent on the "capped pipe"...use a 1/2" standard radiator vent plug fitted to a 1/2" female iron ccoupling. All the other vents merchants sell are carp.
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