To check for leaks more easily, has your guy tried with the expansion vessel removed?
The test needs to be done with the system cold, and boiler off. Remove the connection to the expansion vessel, and blank it off. Then CAREFULLY increase the pressure the system to 1/2 bar. It will drop quickly if there is a leak. If this is ok try at 1 and 1.5 bar to see if anything changes.
I have the feeling that if the chloride content of the water is high this MAY be associated with the use of lead free solder on the joints (I hope I'm wrong and leaded solder was used) The flux gets baked and is very difficult to remove.
Sorry this doesn't give an instant cure.
The test needs to be done with the system cold, and boiler off. Remove the connection to the expansion vessel, and blank it off. Then CAREFULLY increase the pressure the system to 1/2 bar. It will drop quickly if there is a leak. If this is ok try at 1 and 1.5 bar to see if anything changes.
I have the feeling that if the chloride content of the water is high this MAY be associated with the use of lead free solder on the joints (I hope I'm wrong and leaded solder was used) The flux gets baked and is very difficult to remove.
Sorry this doesn't give an instant cure.