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Deleted member 174758
Tools and machinery:
Planer/thicknesser (we don't call them jointer/thicknessers in the UK). £180 for the cheapest
Mitre saw - crosscut capacity is more important that cut depth for you, so a 190/216mm single bevel sliding compound mitre saw with a 250 to 300mm crosscut capacity is what you would probably be best of with to start with (look at deWalt, Makita, Milwaukee, etc). £200 plus
Sander - ideally a random orbit sander as they work a lot faster than an orbital sander. £60 for a DIY tool
Router - 1/4in or 8mm. You don't need anything fancy. £70 plus
Router cutters - chamfer with bearing (for edge chamfer), round-over with bearing (for edge radiusing), core box (for finger recesses). £30 plus
Clamps - probably sash clamps with cast iron heads, or alternatively clamp heads (which can be used on home made timber bars - not as good as sash cramps, but a lot cheaper when you are starting out). You'll probably need 4 to 6 of them with a 24in capacity (the shortest you can buy). £60 plus
You will also need to look at dust extraction for your planer, table saw, mitre saw, router and sander. Initially you can get by with a decent P3 mask (e.g. JSP Force 8 with P3 filters), but in the longer term you really need extraction unless you want chest problems - for which hardwoods are noted. £200
You may have to make-up bases for the table saw, mitre saw and planer/thicknesser - basically just chipboard boxes held together with 1 x 1in (25 x 25mm) softwood cleats, glue and screws. Table saw might need a home-made run-off table to support work as it comes off the saw
New I cannot see this coming at under about £1000 in real terms, and that's without the shed or benches (all necessaries) - more if you buy more durable kit. So £3k at a reasonable guesstimate
Hand tools - decent tape measure, reasonable combi squares (Bahco CS150, CS300), glue scraper (can be an old chisel), block plane (always kept sharp), hand saw (because you will need one from time to time)
Home-made timber racking to keep your wood stash off the floor - can be as simple as some Spur shelving
Decent lighting
Lastly you'll probably need 2 benches: one to assemble the boards (basically just a pair of trestles with some timbers between them and a few sash cramps on top), the second a basic workbench, probably with a woodworking vise, about 5 x 2ft (as you are not working on large stuff you don't need anything bigger). These can (should) both be home made - but please don't go down the rabbit hole of big, professional cabinetmaker's benches when all you need is a basic bench which can be made-up for maybe £100 or so (plus the cost of the vise) from softwood and sheet materials and which is strong enough and heavy enough to provide a stable working platform. The Sjoberg, Lervad or Ulmia bench can come when you are making money - and need it. I think I still have some SketchUp drawings of a low cost home bench I designed a few years back (based on something my old man made in the 1960s). Let me know and I'll dig them out
Had any thoughts about what glues you are going to be using and how you are going to finish your product?
Planer/thicknesser (we don't call them jointer/thicknessers in the UK). £180 for the cheapest
Mitre saw - crosscut capacity is more important that cut depth for you, so a 190/216mm single bevel sliding compound mitre saw with a 250 to 300mm crosscut capacity is what you would probably be best of with to start with (look at deWalt, Makita, Milwaukee, etc). £200 plus
Sander - ideally a random orbit sander as they work a lot faster than an orbital sander. £60 for a DIY tool
Router - 1/4in or 8mm. You don't need anything fancy. £70 plus
Router cutters - chamfer with bearing (for edge chamfer), round-over with bearing (for edge radiusing), core box (for finger recesses). £30 plus
Clamps - probably sash clamps with cast iron heads, or alternatively clamp heads (which can be used on home made timber bars - not as good as sash cramps, but a lot cheaper when you are starting out). You'll probably need 4 to 6 of them with a 24in capacity (the shortest you can buy). £60 plus
Table saw for rip cuts, especially for shorter, thinner pieces which a track saw won't be anywhere near as good on. Yes, you can use a track saw if you are doing half a dozen cuts, but it takes a bit of faffing about and for truly parallel cuts (which is what you ideally want), in volume, it takes a table saw. £150 plusBut what about the rip cuts - are you thinking a track saw is better then than a table saw? Even though my rip cuts for a chopping board will only be 1 inch or maybe 1.5 inch wide? Isn't a table saw more accurate for repeat cuts than a track saw?
You will also need to look at dust extraction for your planer, table saw, mitre saw, router and sander. Initially you can get by with a decent P3 mask (e.g. JSP Force 8 with P3 filters), but in the longer term you really need extraction unless you want chest problems - for which hardwoods are noted. £200
You may have to make-up bases for the table saw, mitre saw and planer/thicknesser - basically just chipboard boxes held together with 1 x 1in (25 x 25mm) softwood cleats, glue and screws. Table saw might need a home-made run-off table to support work as it comes off the saw
New I cannot see this coming at under about £1000 in real terms, and that's without the shed or benches (all necessaries) - more if you buy more durable kit. So £3k at a reasonable guesstimate
Hand tools - decent tape measure, reasonable combi squares (Bahco CS150, CS300), glue scraper (can be an old chisel), block plane (always kept sharp), hand saw (because you will need one from time to time)
Home-made timber racking to keep your wood stash off the floor - can be as simple as some Spur shelving
Decent lighting
Lastly you'll probably need 2 benches: one to assemble the boards (basically just a pair of trestles with some timbers between them and a few sash cramps on top), the second a basic workbench, probably with a woodworking vise, about 5 x 2ft (as you are not working on large stuff you don't need anything bigger). These can (should) both be home made - but please don't go down the rabbit hole of big, professional cabinetmaker's benches when all you need is a basic bench which can be made-up for maybe £100 or so (plus the cost of the vise) from softwood and sheet materials and which is strong enough and heavy enough to provide a stable working platform. The Sjoberg, Lervad or Ulmia bench can come when you are making money - and need it. I think I still have some SketchUp drawings of a low cost home bench I designed a few years back (based on something my old man made in the 1960s). Let me know and I'll dig them out
Had any thoughts about what glues you are going to be using and how you are going to finish your product?
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