But non-condensing boilers must be set high to avoid condensing as they are designed to operate not to condense operating at higher temperatures. He said on his non-condensing combi he fitted a blending valve that does not allow the water in the return to the combi to drop below 56-57C, as anything temperature below that is liable to cause condensing inside the boiler..
Non-condensing copper finned heat exchanger boilers (the only ones still produced) will not condense unless they have a long or twin flue. On a standard installation the temperature in the combustion chamber won't fall low enough to cause condensation even with the control stat on a low setting. What you describe occurs in oil or solid fuel boilers where the high water volume and large surfaces cool the chamber below dew point for much longer.
I've worked on 25 - 30 year old Vaillant Thermocompacts that have finned copper heat exchangers looking new despite having the control stat set mid way.